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Referenciák (AUTO-PUR)
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AUTO PU gyártás
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Gondoltunk az úton lévőkre is, akik a hosszú vezetés alatt megfáradnak. Számukra fejlesztettük ki az ún. derékaljtámaszt, mely biztosítja az optimális ülő testtartást, így a vezető kevésbé fárad el, s a figyelme és koncentráltsága hosszú ideig megmarad. Az anyaga szintén - a már ismertetett - Memory Foam-ból, az ún. emlékező habból készül.

Azonban PUR alapanyagból készítettünk már motoros védőruhához műanyagelemeket, továbbá sebességváltókarokat és egyéb autóipari alkatrészeket, avagy épp éttermi bárszékekhez ülőkebevonatot. Csak az Ön fantáziája szabhat határt, hogy a sok lehetőség közül mit szeretne gyártatni.

A poliuretánból készült testek alapanyagát a BASF csoport tagja az Elastogran Kemipur Kft. Szállítja a PEMÜ Auto-PUR részére. A habosítást Desma típusú karusszel kialakítású habosítógéppel, végezzük. A berendezésen 18 szerszámhely van amelyen 36 különböző típusú forma helyezhető el. A Poliol és az Isocyanat komponensek nagy nyomáson történő megfelelő arányú keverése és adagolása Cannon vagy Krauss Maffei típusú belövőfejjel végezzük. A komponensek összekeverése után a habosítószerszámban történik a PU hab még folyékony halmazállapotban történő betöltése. Az alkalmazott technológia freonmentes. A habszerkezet kialakítását a két komponens reakciója során keletkező CO2 gáz végzi.

A felhasznált formaleválasztó vizesbázisú viasztartalmú anyag. A kihabosodott végtermék káros anyagokat nem tartalmaz. Az optimális keménység a megfelelő alapanyag, a súly és a keverési arány beállításával érhető el. A habtestek sorjázás után tovább-feldolgozhatóak. pu-gyartas-2007_02_27__005
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AUTO sun-visor
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1. Sun-visor - the product

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The manufacturing of automotive parts, sun-visors belongs to our main profiles and there is almost not even a big-name brand, with whom he would not be related. You can see things correctly if you visit us! The difference is striking. In the course of the manufacturing of the sun - visors we provide various carrying- bodies with PVC film coating and after it we install the mechanical elements required for the, fixing, mounting and moving .
The sun-visors may be equipped very diversely. From the simple basic design providing only the function until to the types, having extra services . Such services are for example : the mirror, the lighting, the mirror locking - doors, slidable shaft design, etc.. The foil may be supplied with pocket, inscription, label.
As regards the sizes we can undertake the manufacturing from the only 15 * 10 cm passenger-car sun-visor to the more than 1 m -length truck sun - visors. Shading in the top flight. Let thembe : automobile, lorry, truck or other vehicle.

2. Sun-visor - the technology

Basically we apply three types of technology during the manufacturing of the sun-visors. According to the customer's needs, wishes, the sun-visors may be produced from PU (polyurethane), PP (polypropylene) and by the way of the the so-called. "Sandwich-technology".

Manufacturing of foamed polyurethane body

Before the foaming a copper -coated steel wire-framework will be formed, on which there are equipped the structural elements, necessary for the fixing, operation of the sun - visor . The bending and mounting of the steel wire-framework are performed on special target machinery. The desired shape sun - visor is put on the framework, thus formed by the way of foaming .
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Manufacturing of polyurethane foam bodies

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The raw material of the bodies which were made of polyurethane is supplied by a member of the BASF Group Elastogran Kemipur Ltd. for the PEMÜ. The foaming is carried out by us on a Desma type foaming equipment with carousel design. There are 18 tool - places on the equipment, on which 36 different types of forms may be placed.

2. Sun-visor with die-cast PP body

The polypropylene body is formed by injection molding, and because of its rigidity it is self-supporting and does not require carrying wire framework. Those elements which are needed for the fixing, ooperating may be directlymounted on the body. The body is made by the fitting of the two injection mold parties and it has a so-called Shell design. In general, the injection molding tool has an etage- system, because of the the large surface area and of the relatively low weight in order to avoid problems caused by clamping force. After the injection molding the spring is inserted, and after the crushing of the two halves the foil, film is weldable on the sun-visor body . The advantages of the PP body are the exceptional durability, strength and the good aesthetics appearance. In the case of bigger series the manufacturing costs are lower. napellenzo-tech2-01

3. Sandwich structure sun-visor bodies

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The sandwich structure sun-visor bodies, similarly to the foamed PU bodies are built on wire framework.
Instead of the foaming, here the body to be coated is made from die-cut sponge-sheet, formed to shape, having cardboard reinforcement. The die-cut sheets are fixed to each other and and to the wire framework by hot-sticking. The advantage of sandwich structure sun-visors is the easier and faster production.

The welding and assembly of sun-visors

We fix the PVC-filml, creating the coating with high-frequency welding proces supon the bodies with various designs. The wrinkle-free coating is formed by us with the utilising of special welding devices. The mounting of the fixtures, fixing elements is performed by specially-designed target machines and by ultrasonic welding.
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Suzuki  NBC napellenző hegesztése 04


 

 
AUTO Matress
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What is valid for the so-called Viscoelastic pillows, the same can be said for Viscoelastic mattresses.. The taking into account of the excellent mechanical properties, the anatomical aspects, the retenting flexibility and the health criteria all of them played a role in the design and construction of Viscoelastic Mattress.
We need to develop such kind of lying surface, which takes into account the specific forms of the human body and its weight distribution, ergonomic considerations are crucial in this, the essence of which: the enforcement of the personalized comfort and anatomical characteristics . The mattress is practically produced from a special combination of a flexible molded foam and a viscoelastic layer, forming several layers , and dividing the lying surface into 5 zones and by this it supports the weary body and the pressing weight is evenly distributed. The Memory Foam (remembering foam), developed by the NASA on the field of space research has a big advantage which is that by absorbing of the pressure of the body the neck, shoulder and back muscles are relaxing - and yet they are leant - (that is why happens the reduction of the pains in the painful joints or so can also disappear depending on the size of the sickness, -the inconvenient lying, the headache and the numbness are eliminated), better blood circulation. The number of the changing of the positions may be decreased , so its everyday use of it has a complex effect on the body harmony, health status of our organisation - it resolves the blocks of the - so-called ' Governor Meridian 'in the back-bone, that is in the spine line , and has beneficial effects on the muscle-spasms and also on the veins-spams, it ensures deeper sleeping and at waking up you are more rested ! The spongy structure has an additional advantage of being ventillable, may be obtained in antibacterial finish and do not become overheated, so by this way a particular emphasis is put on the health factors. The main advantage of antibacterial version that is resistant to fungi, bacteria and pests - and because of theses facts, it is also can be recommended for allergy sufferers.
The Viscoelastic Mattress on the long term may help you to create the conditions for a full-value sleeping! We are manufacturing them in various sizes and covers according to the different needs. You can choose from a variety of scent,from among them perhaps the most popular are the Aloe vera, chamomile, and the Fresh Edition. These fragrances - in addition to the already described anatomical properties of the viscoelastic mattress - also have a beneficial effect on health and is recommended for use!

 

Scented covers

Aloe Vera

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Aloe Vera has four main properties: anti-inflammatory, antifungal, antibiotic and regenerative. Aloe Vera has a high enzyme content (92-type enzyme), which make it a rare and valuable source of enzymes. The enzymes help that the essential nutrients may be absorbed in the organisation of the body, while also at the same time help the cleansing of the body.
The Aloe Vera reduces the side- effects of drugs and strengthens the immune system while helping to evacuate the body of accumulated toxins. Aloe Vera penetrates into the skin four times faster than the water. It regenerates the tissues in the normal developmental phase of the cells. Its components are beneficial to the skin and to the connective tissues. Stimulates the growth of new skin cells and removes the died skin cells.

Chamomile , medical grass (Matricaria recutita)

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The essential oils in occurring in the chamomile have anti-inflammatory, anti-fungitic, antiseptic and regenerating effects. It relieves the symptoms of flu: viral and bacterial respiratory infection, coughing, and in the case of these disorders its stimulatory effect may be felt on the immune system. The chamomile oil reduces anxiety in children, and has beneficial effects on hyperactive children, as mild 'sedative'.

Fresh

Applying the fresh scent of lemon-zest it contributes to clean the air and contributes to strengthening the immune system. It is able to eliminate the headaches, tension, stress, capable of handling a real mood. It has remarkable antibacterial properties.
 
AUTO Pillow
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Unmatched feeling of comfort, technology of the future - viscoelastic pillow

In the course of the manufacturing of our visco-elastic, ergonomic Memory Foam pillows- and mattrasse-family on the territory of the healthy sleeping we apply the most up-to-date developments and addition to it we use the already well-established classical materials to provide you with the quality of relaxation after a day of arduous, pains-taking work . This can not be provided by the most of the traditional acrylic cushions and lying surfaces..The results of this are the following: shallow sleeping, shoulder, neck or hip and lower back pain, and that after awakening, you are still depressed. viscoparna-prnagyermek

By what can we create the optimum conditions of the quality rest ?

Such kind of lying surface was needed, which takes into account the specific form of the human body, in this matter the ergonomic aspects are decisive, the essence of which is the enforcing of the personalized comfort and anatomical characteristics both in the cases of the visco-elastic pillows and of the visco-elastic mattresses. The anatomical design of viscoelastic pillows mean that it should take up the form of the neck, shoulder and head, while the pillow remains flexible and evenly distributes the weight which presses it. It must not be neither too hard nor too soft. Lying on one side of the body position its role is to fill the head - shoulder distance, so that the neck does not be fatiguated. All these are served by the so-called Memory Foam - viscoelastic material with its special cellular, spongy structure, which always returns to its original shape after use, a NASA - developed product on the area of the space research.
The spongy structure has an additional advantage of being ventillable, may be obtained in antibacterial finish also and do not become overheated, so by this way a particular emphasis is put on the health factor. The main advantage of antibacterial version that is resistant to fungi, bacteria and pests - and because of theses facts, it is also can be recommended for allergy sufferers. Due to its ventilation it has a natural deodorizing effect, and in addition to it reduces fatigue and helps the metabolism.
The joint and simultaneous usage of the visco-elastic mattresses and pillows has a complex effect on the body harmony, health status of our organisation - it resolves the blocks of the - so-called ' Governor Meridian "in the back-bone, that is in the spine line , and has beneficial effects on the muscle-spasms and also on the veins-spams.
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The Memory Foam has a big advantage which is that by absorbing of the pressure of the body the neck, shoulder and back muscles are relaxing - and yet they are leant - (that is why happens the reduction of the pains in the painful joints or they can also disappear depending on the size of the sickness, -the inconvenient lying, the headache and the numbness are eliminated), better blood circulation. The number of the changing of the positions may be decreased , so everyday use of it ensures deeper sleeping and at waking up you are more rested !

Our Memory Foam pillows-family includes both small, medium and large sizes as well, adapting to your needs, to the different body dimensions, provided with different cotton cases to cover the pillows.

The viscoelastic pillow is sewn to an internal cotton case cover, which does not require washing, but in addition there is a washable cover, which are equipped with a pull-or velcro. Your can choose among from various covers according to your the needs and there are such kind of covers which are also scented. Among hese perhaps the most popular are aloe vera, chamomile, and the Fresh Edition. These fragrances - in addition to the already described anatomical properties of viscoelastic pillows - have a beneficial effect on health and is recommended for use!

The viscoelastic pillow and the technology

What is hidden in the viscoelastic pillow?

The Memory Foam ( remembering foam ) viscoelastic material has been developed by the NASA in the USA in the 70-ies in the framework of the space-resarch with the purpose of pressure-reduction, then it started its world-dominateng tour from the 90-ies. The Memory Foam has excellent mechanical properties- it is such kind of viscoelastic material with-open cellular structure, which is softened by the effect of the temperature, pressure of the body and by this way it takes up perfectly the shape of body and support it without counter-pressure ( that is it absorps the presure). viscoparna-nasa-logo1

The advantage of an open cellular structure that allows the free air flow in the pillow and it keeps the body temperature, and does not become too warm. After the termination of the pressure the special determined cellular structure slowly regains its original shape.

The types of the viscoelastic pillow

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Basically, two types are produced by us::
  • one is the traditional foamed viscoelastic pillow sewn into an internal cover with additional protecting cover,
  • the other pillow is made of Memory Foam grit.

The viscoelastic pillow can be easily transported, packaged, and during its long life it always returns to its original shape.
 
AUTO-PUR plant
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The factory unit was founded in 1990, as a joint venture of the German Happich GmbH and of the PEMÜ Plc.. . In 1997, the American automotive company Becker Group - cosidering the skilled workforce equipped and affordable - bought the company. The factory has operated under the auspices of the Becker Group as a factory of sun-visors, and obtained the QS 9000 certification.

In 1998, the expanding Johnson Controls was succeeded in the acquisition of Becker Group companies, so the Hungarian plant also became part of the new American company. Johnson Controls - seeing fantasy in the region and in the plant - has decided to acquire 100% ownership, and to purchase the stake of the PEMÜ.

Johnson Controls in addition to the technical improvements introduced at theirs companies the worldwide-used BOS (Businnes Operating System) system, which formed the basis for the collaboration of the company with the other Johnson Controls companies and with the center . The production area of the sun-visors during this period has been certified according to the standard ISO 16949:2000 and to the ISO 14001 environmental management system. Specialised into the production of the automotive parts and sun-visors brands we have produced and are currently manufacturing for such kind of car-manufacturers such as Mercedes, Jaguar, Porsche, Suzuki, Land Rover, Volvo, Opel, Volkswagen and many more.

The PEMÜ Plc. in 2005 bought back the factory unit and as PEMÜ Auto-PUR business unit continued further the production of sun-visors of cars and then targeting new markets - expanding it's product range -utilising the so-called Memory Foam (remembering foam),developed by NASA using the viscoelastic material, and further developing, manufactures pillows for the European market of the IKEA (IKEA GOSA pillows). bemutatkozas-referencia-kepek-012
Our business unit began in last quarter 2006, the manufacturing of the so-called . viscoelastic pillows for the IKEA. The production was preceded by a year's work of designing and developing. The foaming rotary table and the forms were made in PEMÜ Plc... The manufacturing of the viscoelastic pillows began by the production of the IKEA Gosa Fast and MJUK ergonomic pillows, and then it was enlarged by the manufacturing of the mattrasses

Today, in addition to the manufacturing of the automotive parts and sun-visors the manufacturing of the so-called Memory Foam-based. viscoelastic mattresses and pillows has grown to become the two other major profiles. However, addition to the continuous, dynamic improvements in our target market expansion, we are open to any further production of PUR products. We are open to any further production of PUR products. The bodies are made of polyurethane raw material, supplied by a member of the BASF Group Elastogran Kemipur Ltd. for the PEMÜ Plc.. so our customers. can always expect the most excellent quality.

 
AUTO-PUR Informations
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Viscopillow
Unmatched comfort and technology of the future merge in the visco-elastic material of the Memory Foam - the so-called. remembering foam - which is an ergonomically designed pillow. We are using the most up-to-date state of the art developments in the field of the healthy sleeping used to ensure that after a day of tiring work you can receive high-quality relaxation.
Read more...
Viscomatress
nyitokep-viscomatrac

The Viscoelastic Mattress is not one-night adventure. In the long term it helps you in creatingof the conditions for a full sleep and rest! The mattress is made from a special combination of a flexible molded foam and a viscoelastic layer, forming several layers and with different scented covers are available.

Read more...

 

Sun-visor
nyitokep-napellenzo Napellenző
The manufacturing of automotive parts and manufacturing of the sun-visors belong to one of our fundamental, basic main profiles and there is almost not even a big-name brands, with whom he would not be related. You see things corretly if you look up at us! In shading we are in the frontline. Let them be: automobile, lorry, truck or other vehicle.
Read more...
PU manufacturing
nyitokep-pu-gyartas P.Ü. gyártás
Do not hesitate, if you wish to have bodies made ofpolyurethane, you are the right place at us! The first-class base material of the PUR-bodies are supplied by the member of the BASF Group Ltd. the Kemipur Elastogran Ltd. Company for the Auto-Pur. Your imagination is left to the myriad of possibilities and forms of what is meant to achieve and manufacture.
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In the long term it helps you in creatingof the conditions for a full sleep and rest! The mattress is made from a special combination of a flexible molded foam and a viscoelastic layer, forming several layers and with different scented covers are available.
Read more...